Episoder

  • Description

     

     

     

    The safety related part of the control system, is the brains, it's the intelligence, it's the part of your machine that will decide, if something is safe for you to interact with or not.

     

     

    BEST MOMENTS

     

    ·      1 - Can they operate in the environment that you are using it?

    ·      2 - A fault in the hardware doesn’t create a hazardous situation. 

    ·      3 - Errors in the control system logic do not lead to hazardous situations. 

    ·      4 - Reasonably foreseeable human error during operation does not lead to hazardous situations.

     

     

    VALUABLE RESOURCES

     

    BS EN ISO 12100:2010

    Safety of machinery. General principles for design. Risk assessment and risk reduction

     

    https://tidd.ly/4draJfV

     

     

    For access to standards

     

    https://tidd.ly/3JWxE6t

     

     

    S.I.S.T.E.M.A Calculator tool

     

    https://www.dguv.de/ifa/praxishilfen/practical-solutions-machine-safety/software-sistema/index.jsp

     

     

    ABOUT THE HOST

    Barry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    Feel free to connect

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Instagram

    https://www.instagram.com/machinerysafetymatters/


    Hosted on Acast. See acast.com/privacy for more information.

  • Description

     

     

    The work of someone who is interested in improving safety of machinery isn't one, where you identify an issue, report it and then it smoothly gets done with no resistance or pushback. - If only life was that straight forward.

     

     

     

     

    KEY TAKEAWAYS

     

    You will get opposition, and challenge, from curious questioning to outright disagreement and everything in between, sometimes from the same person in the same conversation.

     

     

     

    BEST MOMENTS

     

    Are there people who don't seem to do very much, but have a lot of influence in the important decisions around safety at your place of work?

     

     

     

     

     

    VALUABLE RESOURCES

     

    BS EN ISO 12100:2010

    Safety of machinery. General principles for design. Risk assessment and risk reduction

     

    https://tidd.ly/4draJfV

     

     

    For access to other standards

     

    https://tidd.ly/3JWxE6t

     

     

     

     

    For access to standards

     

    https://tidd.ly/3JWxE6t

     

     

     

    ABOUT THE HOST

    Barry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    Feel free to connect

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Instagram

    https://www.instagram.com/machinerysafetymatters/


    Hosted on Acast. See acast.com/privacy for more information.

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  • Description

     

    What does state of the Art mean?

     

    a phrase that you may have heard before, in everyday use or even in an engineering setting

     

     

    VALUABLE RESOURCES

     

    BS EN ISO 12100:2010

    Safety of machinery. General principles for design. Risk assessment and risk reduction

     

    https://tidd.ly/4draJfV

     

     

    For access to other standards

     

    https://tidd.ly/3JWxE6t

     

     

    ABOUT THE HOST

    Barry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    Feel free to connect

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Instagram

    https://www.instagram.com/machinerysafetymatters/


    Hosted on Acast. See acast.com/privacy for more information.

  • Description

     

     

     

     

    Once you've got hold of your maintenance manual, and the type of information you should expect to see contained within it

     

     

    I'm going to cover the first 8 area's that you might expect to see in the manual, not all of it will apply to your machine, but it will give you a good indication of what to expect, and it is up to you to either provide it, if you are a manufacturer or request it, if you are the buyer of the machine. This episode has been made to serve both.

     

     

    KEY TAKEAWAYS

     

    ·       As a manufacturer you must state how the machine must be used, it sounds obvious, but you must state it, and be precise about the purpose of the machine.

     

     

    ·       Once the operators are trained in the safe use of the machine, you can then think about what if any residual risks are around the machine.

     

     

     

     

    VALUABLE RESOURCES

     

    BS EN ISO 12100:2010

    Safety of machinery. General principles for design. Risk assessment and risk reduction

     

    https://tidd.ly/4draJfV

     

     

    For access to other standards

     

    https://tidd.ly/3JWxE6t

     

     

    ABOUT THE HOST

    Barry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    Feel free to connect

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Instagram

    https://www.instagram.com/machinerysafetymatters/


    Hosted on Acast. See acast.com/privacy for more information.

  • Description

     

    Machines sometimes come with an emergency stop, and sometimes they come with their own stop, sometimes with both. Do we need both, just one or none at all?

     

     

    KEY TAKEAWAYS

     

     The 3 different types of stop categories


    Stop Type

    0 Uncontrolled

    1 Controlled

    2 Operational

     

     


     

     

     

    VALUABLE RESOURCES

     

    BS EN ISO 12100:2010

    Safety of machinery. General principles for design. Risk assessment and risk reduction

     

    https://tidd.ly/4draJfV

     

     

    BS EN 60204-1:2018

    Safety of machinery. Electrical equipment of machines - General requirements

     

    https://tidd.ly/3BpEEre

     

     

     

    For access to other standards

     

    https://tidd.ly/3JWxE6t

     

     

     

     

    For access to standards

     

    https://tidd.ly/3JWxE6t

     

     

     

    ABOUT THE HOST

    Barry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    Feel free to connect

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Instagram

    https://www.instagram.com/machinerysafetymatters/


    Hosted on Acast. See acast.com/privacy for more information.

  • Description

     

    Required characteristics of a machine isolator

     

    KEY TAKEAWAYS

     

    Not all devices that are used for machine isolation are up to the job.

     

     

    BEST MOMENTS

     

    I'm going to briefly discuss the 6 main requirements for machine disconnection

     

     

    VALUABLE RESOURCES

     

    BS EN ISO 12100:2010

    Safety of machinery. General principles for design. Risk assessment and risk reduction

     

     

    BS EN 60204-1:2018

    Safety of machinery. Electrical equipment of machines - General requirements

     

    https://tidd.ly/3BpEEre

     

     

     

    BS EN IEC 60947-1:2021

    Low-voltage switchgear and controlgear - General rules

     

    https://tidd.ly/3SZCx3d

     

     

     

    PD 60417 SNAPSHOT:2013

    Graphical symbols for use on equipment

     

    https://tidd.ly/4eGqX5F

     

     

     

    https://tidd.ly/4draJfV

     

    BS EN IEC 60947-6-2:2023

    Low-voltage switchgear and controlgear - Multiple function equipment. Control and protective switching devices (or equipment) (CPS)

     

    https://tidd.ly/3TNSdY2

     

     

     

    For access to other standards

     

    https://tidd.ly/3JWxE6t

     


     

     

     

    ABOUT THE HOST

    Barry Shepherd has assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992, it’s my mission to get machinery safety to the forefront of machinery design.

     

    Feel free to connect

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Instagram

    https://www.instagram.com/machinerysafetymatters/


    Hosted on Acast. See acast.com/privacy for more information.

  • Description

     

     

     

    KEY TAKEAWAYS

     

     

     

     

    BEST MOMENTS

     

     

     

    VALUABLE RESOURCES

     

    BS EN ISO 12100:2010

    Safety of machinery. General principles for design. Risk assessment and risk reduction

     

    https://tidd.ly/4draJfV

     

     

    For access to other standards

     

    https://tidd.ly/3JWxE6t

     

     

    For access to standards

     

    https://tidd.ly/3JWxE6t

     

     For a 10% discount use AFFSTANDARDS10 at checkout.


    Current List of Applicable standard

     

    https://ec.europa.eu/docsroom/documents/59435

     

     

     

     

    ABOUT THE HOST

    Barry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    Feel free to connect

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Instagram

    https://www.instagram.com/machinerysafetymatters/


    Hosted on Acast. See acast.com/privacy for more information.

  • Description


    Machines operate in different modes, and there are key characteristics of changing these modes of operation if you want to ensure operator safety.


    There are at least 4 key requirements that must be in place before, you change the mode of operation of a machine, and I'm going to cover them in more detail.

     

     

    KEY TAKEAWAYS

     

    When considering mode selection think about how are you going to disable the normal hazards and control the machine in a safe manner.

    Remember that all 4 of these must be in place before you put it into service, this is not meant to be an order of priority but a means to help you remember the key requirements.

     

    Think D.I.C.E.  

     

     

     

     

    VALUABLE RESOURCES

     

    BS EN ISO 13851:2019

    Safety of machinery. Two-hand control devices. Principles for design and selection

    https://tidd.ly/46tP1G1 


    BS EN ISO 12100:2010

    Safety of machinery. General principles for design. Risk assessment and risk reduction


    https://tidd.ly/4draJfV



    For access to standards

     

    https://tidd.ly/3JWxE6t

     

     For a 10% discount use AFFSTANDARDS10 at checkout.

     

    ABOUT THE HOST

    Barry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    Feel free to connect

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Instagram

    https://www.instagram.com/machinerysafetymatters/


    Hosted on Acast. See acast.com/privacy for more information.

  • Description

     You may have heard in your organisation or business that one or two people who comes out with the following phrases: I call them Common myths around risk assessments. 

     

     

    KEY TAKEAWAYS

     

     t's not my job.

    Someone else has to do it.

     

     

    BEST MOMENTS

     

    You need to do this because it is your legal responsibility and obligation!

     

     

    VALUABLE RESOURCES


    BS EN ISO 12100:2010

    Safety of machinery. General principles for design. Risk assessment and risk reduction

    Direct link to the standard

    EN ISO 12100 https://tidd.ly/4draJfV 


    For access to standards

     

    https://tidd.ly/3JWxE6t

     

     For a 10% discount use AFFSTANDARDS10 at checkout.

     

    ABOUT THE HOST

    Barry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    Feel free to connect

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Instagram

    https://www.instagram.com/machinerysafetymatters/


    Hosted on Acast. See acast.com/privacy for more information.

  • Description

     

    There are multiple types of emergency stops on the market and today, I want to discuss the over-use of shrouded emergency stops on installations, and where it’s inappropriate to install one.

     

    KEY TAKEAWAYS

     

    Location - can you change where it is, so that it does not get inadvertently knocked?

    Alternative direction - to think about how it is mounted, and the way in which it is facing.

    Size of pushbutton - can you change it to a smaller size so that it does not get knocked?

    Type - can it be changed for a wire rope style or something equally suitable?

     

      

    VALUABLE RESOURCES

     

    BS EN ISO 13850:2015 - Safety of machinery. Emergency stop function. Principles for design

    Direct Link to the standard

    https://tidd.ly/3WKfjAy


    For access to other standards

     

    https://tidd.ly/3JWxE6t

     

     For a 10% discount use AFF10OFF at checkout

     

    ABOUT THE HOST

    Barry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    Feel free to connect

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Instagram

    https://www.instagram.com/machinerysafetymatters/


    Hosted on Acast. See acast.com/privacy for more information.

  • Description

     

     When you add a machine into an existing system it will more often than not have it's own emergency stop, and a decision on whether or how to integrate it into the existing system will have to be made. This podcast aims to address this situation.

     

    KEY TAKEAWAYS

     

    P is for Process

    E is for Exposure

    A is for adjacent hazards

    R is to recognise hazardous situations

    L is for the Layout of the machine. 

     

     

     

    VALUABLE RESOURCES

     

    BS EN ISO 13850:2015 - Safety of machinery. Emergency stop function. Principles for design


    https://tidd.ly/3WKfjAy

     

    For a 10% discount use AFF10OFF at checkout


    ABOUT THE HOST

    Barry Shepherd has assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    Feel free to connect

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Instagram

    https://www.instagram.com/machinerysafetymatters/


    Hosted on Acast. See acast.com/privacy for more information.

  • Description


    If I modify the machine, will I need to re CE mark it? Well, the short answer to that is - it depends,

     

     

     

    KEY TAKEAWAYS

     

    The 4 requirement of assemblies of machinery listed.

     

     

     

    BEST MOMENTS

     

     THe 4 different scanario's for modifying machinery explained

     

    VALUABLE RESOURCES

     

    For access to standards

     

    https://tidd.ly/3JWxE6t

     

     For a 10% discount use AFF10OFF at checkout

     

    ABOUT THE HOST

    Barry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    Feel free to connect

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Instagram

    https://www.instagram.com/machinerysafetymatters/


    Hosted on Acast. See acast.com/privacy for more information.

  • Description

     

     This is going to be a deep dive into what a guard is, the required characteristics, the types, how to choose and where to get more information, for creating your guard design.

     

    KEY TAKEAWAYS

     

    Guards come in all sorts of shapes and sizes, and are defined as providing protection by a physical barrier, some are obvious and some are not so.


    A guard doesn't necessarily have to be painted a certain colour, like red or yellow.

     

     

    BEST MOMENTS

     

    There are 6 key characteristics that all guards must have, without anyone of these it simply can't be classed as a guard.  


    Guard physical barrier, designed as part of the machine to provide protection

    NOTE 1 A guard may act either

     

    ⎯ alone, in which case it is only effective when “closed” (for a movable guard) or

    “securely held in place” (for a fixed guard), or

     

    ⎯ in conjunction with an interlocking device with or without guard locking, in which case protection is ensured whatever the position of the guard. 


     

    VALUABLE RESOURCES

     

    To purchase the latest standards


    EN ISO 12100 https://tidd.ly/4draJfV


    For access to standards

     

    https://tidd.ly/3JWxE6t

     

     For a 10% discount use AFF10OFF at checkout

     

    ABOUT THE HOST

    Barry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    Feel free to connect

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Instagram

    https://www.instagram.com/machinerysafetymatters/


    Hosted on Acast. See acast.com/privacy for more information.


  • I'm going to walk you through the first 10 considerations for inherent safe machinery design.


    1 Geometric Factors - Shapes

    2 Physical Aspects

    3 Taking into account general technical knowledge of machine design

    4 - Choice of appropriate technology

    5 - Applying principle of positive mechanical action

    6 - Provisions for stability

    7 - Provisions for maintainability

    8 - Observing ergonomic principles

    9 - Electrical hazards

    10 -Pneumatic and hydraulic hazard


    VALUABLE RESOURCES

     

    To purchase the latest standards


    For a 10% discount use AFF10OFF at checkout.


    EN ISO 12100 https://tidd.ly/4draJfV


    Link to the list of the current standards in use today


    https://ec.europa.eu/docsroom/documents/59435 

     

    ABOUT THE HOSTS

    Barry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    CONTACT METHOD

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Hosted on Acast. See acast.com/privacy for more information.

  • Description

     

    How to approach hazards and apply the hierarchy of controls

     

    KEY TAKEAWAYS

     

    ·       When faced with a hazard on a machine, it is really important to know how to manage those hazards.

    ·       However there are times when the machine cannot run slower or have forces that a below hazardous limits and for it to function as a machine due to commercial reasons.

     

     

    BEST MOMENTS

     

     

    ·       The last two of the hierarchy of controls are really the last resort to be used as a primary control but will often be used to enhance other control measures.

    ·       The machinery directive or regulations uses the three step method, and the hierarchy of controls can be broken down

     

     

    VALUABLE RESOURCES

     

    For access to standards

     

    https://tidd.ly/3JWxE6t

     

    For a 10% discount use AFF10OFF at checkout.


    BS EN ISO 12100:2010

    Safety of machinery. General principles for design. Risk assessment and risk reduction

     

    Direct link to the standard

    EN ISO 12100 https://tidd.ly/4draJfV 

     

    ABOUT THE HOSTS

    Barry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    CONTACT METHOD

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Hosted on Acast. See acast.com/privacy for more information.

  • Description

     

    This podcast is going to describe what information that the manufacturer needs to provide to the user of the machinery.

     

     

    KEY TAKEAWAYS

     

    ·       There are 4 general principles when it comes to drafting instructions.

    ·       Try and avoid technical jargon, by making the layout clear and easy to understand.

     

     

    BEST MOMENTS

     

    ·       Drafting information is a fundamental part of the design of the machine

    ·       “sensorial saturation”, which is when too many alarms are triggered at the same time

     

    VALUABLE RESOURCES

     

    For access to standards

     

    https://tidd.ly/3JWxE6t

     

    For a 10% discount use AFF10OFF at checkout.

     

    ABOUT THE HOSTS

    Barry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    CONTACT METHOD

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Hosted on Acast. See acast.com/privacy for more information.

  • Description

     

    This show is about the 8 essential features of a Declaration of Incorporation or DOI.

     

    KEY TAKEAWAYS

     

    ·       With the right kind of knowledge of what to look for you will be able to gain or provide confidence in the product you are buying or selling.

    ·       Once you know what to look for it is easy to spot something that might give you problems further down the line.

     

     

    BEST MOMENTS

     

    ·       Whether you are a manufacturer or a purchaser of the machine the Declaration is extremely important and needs to be created and read very seriously.

    ·       Sometimes it is not always possible or even practical to produce a compete machine.

     

     

    VALUABLE RESOURCES

     

    For access to standards

     

    https://tidd.ly/3JWxE6t

     

     For a 10% discount use AFF10OFF at checkout.

     

    ABOUT THE HOSTS

    Barry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    CONTACT METHOD

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Hosted on Acast. See acast.com/privacy for more information.

  • Description

     

    User responsibilities, and what you must do as an owner and provider of the work equipment.


     

    KEY TAKEAWAYS

     

    ·       There are many thing to consider when providing, or using equipment for work, and with that comes a lot of responsibility and also legal obligations.

    ·       First of all you have to recognise, that you as a provider of the equipment, are duty bound to ensure that your employee's are safe.

    ·       As a provider of work equipment, you must inspect it after it has been installed and before being put into service for the first time, or assembled at new location.

     

     

    BEST MOMENTS

     

    ·       You cannot discharge this responsibility onto the manufacturers, you as a provider of this equipment must understand these obligations.

    ·       If you employ five or more people you shall record the risk assessment and any significant findings.

    ·       The aim of the training is to close the gap between what they know now, and what level required to operate the machinery,

     

    VALUABLE RESOURCES

     

    For access to standards

     

    https://tidd.ly/3JWxE6t

     

    For a 10% discount use AFF10OFF at checkout.


    Managing for Health and Safety - HSG 65 as mentionedi in the episode

    https://www.hse.gov.uk/pubns/books/hsg65.htm


     

    ABOUT THE HOSTS

    Barry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    CONTACT METHOD

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters





    Hosted on Acast. See acast.com/privacy for more information.

  • Description

     

    The 10 essential characteristics that need to be present on the declaration of conformity

     

     

    KEY TAKEAWAYS

     

    ·       One of the most important documents you will look over, is the Declaration of Conformity.

    ·       It's not something to be shoved in a drawer without reading it

     

     

    BEST MOMENTS

     

    ·       Once you know what to look for it is easy to spot something that might give you problems further down the line

    ·       As a receiver of the equipment it is essential that you are diligent in your choice of machinery, if you get this wrong then you could end up with something that is not as safe and compliant as you first thought.

     

    VALUABLE RESOURCES

     


    NANDO - Database for Notified bodies


    https://webgate.ec.europa.eu/single-market-compliance-space/#/notified-bodies


    For access to standards

     

    https://tidd.ly/3JWxE6t

     

    For a 10% discount use AFF10OFF at checkout. 

     

    ABOUT THE HOST

    Barry Shepherd assessed 1000’s of machines across the globe in all multiple industries since 2010. With a strong passion for Engineering since 1992.

     

    CONTACT METHOD

    LinkedIn


    Twitter

    https://twitter.com/MachinerySafety


    Join the Facebook group

    https://www.facebook.com/MachinerySafetyMatters


    Hosted on Acast. See acast.com/privacy for more information.

  • Description

     

    How to approach risk assessments for machinery safety.

     

     

    KEY TAKEAWAYS

     

    ·       The very first thing we must do is to is get a feel for the machine

    ·       How you determine where a score sits in relation to the level of risk, is your risk profile.

     

     

    BEST MOMENTS

     

    ·       If the process of carrying out a risk assessment creates a situation of fear of challenge, or confusion, then it can end up doing more harm than good.

    ·       A subjective risk assessment might identify unrealistic scenarios that are not foreseeable or practicable

    ·       The risk assessment will determine what that initial level of risk is, and the evaluation will determine whether or not to proceed to the next level

    ·       By the very nature of having a group of people assess a hazard, it removes the subjectivity from the issue.

     

     

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