Episodes

  • 🎙️ In this month’s episode, we explore the process, sustainability, and innovations of thermoforming

    🗣️ Join the C.A.P. Pack and special guest, Conor Carlin, a seasoned expert with over two decades of experience in plastics and packaging, as he discusses the intricacies of thermoforming. Conor brings a wealth of knowledge from his international work and his current role as the president of SPE.

    📦 Thermoforming plays a crucial role in various industries, especially in packaging. This episode delves into how thermoforming works, its applications in everyday products, and its significance in advancing sustainable packaging solutions.

    ♻️ Natalie returns with her popular segment, "Can I Recycle That?", challenging our perceptions of recycling. This time, she questions the recyclability of a thermoformed coffee cup, with insights from our guest and hosts on the complexities of recycling plastic materials.

    👂 Gain a deeper understanding of thermoforming, from its technical aspects to its environmental impact. The discussion also covers the challenges and future prospects of recycling thermoformed products, emphasizing the importance of innovation and collaboration in the industry.

    🔗 Tune in on Spotify, Apple Podcasts, or watch on our website, www.icpg.co.

    Don’t forget to subscribe to our podcast for a comprehensive exploration of packaging technologies and their implications on our world!

  • 🔍 In our latest episode of "Crazy About Packaging," we dive deep into the world of plastics, unraveling the misconceptions and uncovering the truths with our guest, Dr. Chris DeArmitt, PhD, FRSC, FIMMM. With his extensive background as a plastic materials consultant, PhD chemist, and author of "The Plastics Paradox: Facts for a Brighter Future," Dr. DeArmitt brings a wealth of knowledge and a fresh perspective on the environmental impact of plastics.

    📘 Dr. DeArmitt shares insights from his rigorous research, including over 3,000 hours spent reviewing scientific studies, to challenge the common narrative surrounding plastics. He emphasizes the importance of basing opinions on solid research rather than feelings or misinformation.

    🔬Tackling myths head-on, Dr. DeArmitt addresses common beliefs about plastic waste, the longevity of plastics, and the often-overlooked benefits that plastics bring to the environment when compared to other materials. Through life-cycle analyses, he illustrates how plastics, in many cases, are the greenest option available, effectively reducing overall waste.

    ♻️ This episode also sheds light on the complexities of single-use plastics, exploring the unintended consequences of banning plastics without considering sustainable alternatives. Dr. DeArmitt stresses the importance of striving for materials that cause the least harm, advocating for informed decision-making based on comprehensive environmental impacts.

    🗣️ Join us for a thought-provoking discussion that challenges the stigma surrounding plastics and encourages a more nuanced understanding of their role in our world.

    Tune into "Unwrapping the Plastics Paradox" on Spotify or Apple to unravel the myths and discover the facts about plastics. Let's rethink our perceptions and move towards a future where environmental decisions are informed by science, not sentiment.

    If you’re interested in reading Dr. DeArmitt’s research and book, it can be accessed online at https://plasticsparadox.com.

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  • 🚀 Get ready to dive into the fascinating world of aseptic packaging in the latest episode of Crazy About Packaging! This episode, we're peeling back the layers of this crucial process that keeps our food safe and extends its shelf life. Here's what you can expect:

    🔍 Can I Recycle That? Join Natalie as she challenges us with the ultimate question: can you recycle a polystyrene pudding cup? Discover why recycling isn't always straightforward, especially with certain packaging materials.

    🧪 The Science Behind Aseptic Packaging: Ever wonder how your food remains safe and tasty without refrigeration? Learn about the unique sterilization techniques that make aseptic packaging a game-changer in the food industry.

    🍲 From Dairy to Drinks: Aseptic packaging isn't just for liquids anymore. Explore its evolution and how it's now keeping a wide array of food products, from dairy to soups, fresh and contaminant-free.

    🤔 A Closer Look: Dive into Mike's firsthand experience with the aseptic packaging process. It's a story about the unique perspective gained from days spent observing the creation of countless coffee creamers — a testament to the mesmerizing, yet repetitive nature of industrial efficiency.

    🌿 Sustainability in Focus: With the world changing, the push for recyclable materials is stronger than ever. Find out how materials like XPP polypropylene are setting new standards for sustainable packaging.

    🔮 What’s Next? The future of aseptic packaging is bright with innovation aimed at combining safety, efficiency, and environmental responsibility. Get a glimpse of what's on the horizon for this vital industry.

    Don’t miss this in-depth exploration into aseptic packaging — where science meets sustainability. Tune in on Spotify, Apple, or our website and join the conversation on LinkedIn, Facebook, and Instagram. Crazy About Packaging Episode 14: Exploring the Aseptic Packaging Process awaits your ears!

  • 🎙️ Introduction to Hot Fill Packaging: Dive into the world of hot fill packaging with our latest episode. Discover what hot fill is, its significance, and how it's revolutionizing the packaging industry.

    🌟 Featured Segment - Can I Recycle That?: Join Natalie as she challenges Jonathan and Mike with a hot fill packaged product - an applesauce cup. Find out if it's recyclable and the key changes made to these products over the years for better recyclability.

    🔥 Exploring the Hot Fill Process: Learn the intricate details of the hot fill process - a vital method for cooking and preserving food products like sauces and jams. Understand the critical role of temperature, time, and pressure in ensuring product quality and shelf stability.

    🛠️ Material Selection for Hot Filling: Uncover the importance of choosing the right materials for hot fill packaging, capable of withstanding high temperatures and rapid cooling processes.

    🏭 Evolution of Hot Fill Equipment and Production: Witness the fascinating evolution of hot fill equipment and production techniques over the past decades, moving towards automation and high-volume efficiency.

    ♻️ Sustainability and Efficiency in Hot Fill: Explore the future of hot fill packaging, focusing on sustainability and efficiency. Discover how materials like XPP polypropylene are pushing the industry towards more sustainable and efficient practices.

  • In this episode, dive into a critical environmental issue. We're tackling the pervasive problem of plastic food packaging waste and exploring innovative solutions through the lens of the circular economy. This episode, guest host Scott Trenor from the Association of Plastic Recyclers, an expert with over 15 years in the field of plastics recycling, joins us.

    Key Highlights:

    🔄 Circular Economy & Plastic Packaging: Join us in understanding the global challenge of plastic food packaging waste and the movement towards circular economy solutions.

    🎲 New Segment - "Can I Recycle That?": Engage with our new interactive segment where Scott Trenor tests the recyclability of common household items, starting with a blueberry package.

    🤔 Recycling Realities: Dive deep into the statistics and complexities of plastic recycling, including a discussion on the real rates of packaging recycling.

    📚 Education & Design in Waste Reduction: Learn about the importance of education and proper packaging design in enhancing recycling rates and minimizing waste.

    🔄 What is Circularity in Packaging?: Gain insights into the concept of circularity in packaging, understanding the lifecycle of materials post-recycling.

    🎧Tune into this insightful episode and be sure to subscribe for more updates and to join us in exploring the evolving landscape of food packaging.

  • In Episode 11 of the Crazy About Packaging (C.A.P.) Pack Podcast, we dive into the transformative journey of the global food packaging industry towards more environmentally friendly and health-conscious practices. This episode explores the industry's pivot away from harmful chemicals and plastics towards safer, cleaner packaging alternatives.

    Key Highlights:

    ♻️ The Definition of Clean Materials: Our hosts, Mike, Natalie, and Jonathan, share their perspectives on what constitutes "clean" materials in food packaging, covering aspects from recyclability and environmental impact to manufacturing processes and consumer safety.

    🚫 Problematic Materials on the Exit Path: We delve into specific materials that are being phased out, such as BPA, phthalates, PFAS, polystyrene, PVC, and PVDC coatings, discussing the risks associated with each and the reasons behind their declining use.

    🏛️ Regulatory and Social Influences: This episode also examines the role of government regulations, industry standards, and the impact of social media in accelerating the shift towards cleaner packaging materials.

    🔜📦 The Future of Food Packaging: We highlight the emerging alternatives like polypropylene (PP), polyethylene, and PET, focusing on innovative solutions like ICPG's XPP solution, which offers a sustainable, recyclable, and food-safe option.

    🎧 Tune into this insightful episode and be sure to subscribe for more updates and to join us in exploring the evolving landscape of food packaging.

  • 🎙️ In the latest episode of the Crazy About Packaging podcast, we're taking a deep dive into a groundbreaking material solution that's poised to revolutionize the food packaging industry: Resource Efficient Barrier Alternative, or RE-BA. Join us in Episode 10 as we explore the incredible potential of RE-BA and its profound impact on food packaging safety and sustainability.

    Sneak Peek for Episode #10:

    🔍 In this episode, we'll unravel the mysteries of "barrier" in food packaging, understanding the critical role it plays in preserving the freshness and safety of our favorite foods. We'll also shed light on the current material solutions employed for barrier applications and the challenges they pose in terms of sustainability. Discover how RE-BA sets a new standard by providing both food safety and environmental responsibility.

    What is "Barrier" in Food Packaging?

    ❓ Before delving into RE-BA, we'll tackle the fundamental question: What exactly is "barrier" in food packaging? Learn how barrier materials create a protective shield against external elements like oxygen and moisture, ensuring food remains safe and shelf life extended.

    What Material Solutions are Currently Used for Barrier Applications?

    📦 Explore the existing material solutions utilized in the packaging industry, from polypropylene to EVOH and PET. Understand their strengths and weaknesses and discover why these solutions often fall short when it comes to sustainability and recycling.

    How Do Typical Solutions Compromise Food Packaging Sustainability?

    🔄 Uncover the sustainability challenges posed by laminated or co-extruded materials and their impact on recycling. Learn how certain material combinations can lead to contamination in recycling streams, exacerbating waste issues.

    What Does RE-BA Do Differently?

    🌱 ICPG's RE-BA offers a game-changing approach to barrier solutions by integrating it within XPP polypropylene structures. Instead of the conventional lamination or co-extrusion, RE-BA creates an efficient barrier through a "tortured path," resulting in a monomaterial solution that can be efficiently recycled in both infrared and water displacement recycling streams. Discover how RE-BA prioritizes food safety and sustainability simultaneously.

    Keep Up with the C.A.P. Pack:

    🌍 The C.A.P. Pack is dedicated to advancing food packaging safety and sustainability, and we're excited to introduce you to RE-BA, a true innovation in the field. Join the conversation on Twitter, LinkedIn, Facebook, and Instagram, and don't forget to subscribe to our podcast on Spotify, Apple Podcasts, Google Podcasts, or our website. Stay tuned to witness the future of food packaging with RE-BA! 🌟

  • 🎙️ Podcast Summary: The Future of Food Packaging Innovation 🌟

    Join us for an insightful journey into the ever-evolving world of food packaging! In our latest podcast episode, the C.A.P. Pack welcomes a special guest host, Zach Muscato, a seasoned expert in the packaging industry, to explore the dynamic changes and promising horizons in this vital sector.

    🌍 Challenges Faced by the Food Packaging Industry:

    Discover how the industry grapples with a range of challenges, from ensuring food safety while pursuing sustainability to navigating the complexities of cost management. Zach delves into the intricacies of balancing competing priorities, shedding light on the hurdles faced by diverse stakeholders.

    🌿 The Push for Sustainability and Increased Recycling:

    Explore the pressing issue of sustainability and the role it plays in packaging. Zach questions who should bear the responsibility and explores consumer perceptions about recycling. He emphasizes the importance of building trust in the recycling system and educating consumers.

    🌟 Innovative Food Packaging Solutions:

    Explore the latest innovations in food packaging, from revolutionary product labeling to the integration of robotics and AI for smarter recycling. Zach highlights advancements in packaging materials that prioritize functionality and recyclability.

    🚀 The Future of the Food Packaging Industry:

    Join Zach and the C.A.P. Pack as they envision a bright future for the food packaging industry. Their dreams include increased recycling rates, greater transparency with carbon footprints on labels, and a commitment to reducing carbon in supply chains.

    🔊 Listen to Episode 9 to Dive Deeper:

    This episode is packed with valuable insights and discussions. To explore the full conversation and stay updated on the latest packaging innovations, don't miss out on Episode 9! Tune in on our website, Spotify, Apple Podcasts, or Google Podcasts.

    🗣️ Join the Conversation:

    We value your thoughts on packaging innovations! Connect with us on Twitter, LinkedIn, Facebook, and Instagram to share your insights and ideas. Be part of the dialogue shaping the future of food packaging.

    👂 Listen and Subscribe:

    To stay informed and engaged with the packaging industry'sevolution, subscribe to our podcast on Spotify, Apple Podcasts, Google Podcasts, or our website. Your journey into the world of food packaging innovation begins here! 🌟

  • In this episode of "Crazy About Packaging", discover RE-BA, ICPG's innovative barrier food packaging solution, short for "Resource-Efficient Barrier Alternative." In collaboration with XPP, RE-BA forms a unique barrier through a specialized path, focusing on oxygen transmission and moisture resistance. The outcome is a versatile material combining XPP's advantages – sustainability, rigidity, and recyclability – suitable for barrier food packaging needs.

  • Food waste is a massive problem that affects people around the globe — and accounts for a significant amount of greenhouse gas emissions worldwide.

    In our latest episode of the Crazy About Packaging podcast, the C.A.P Pack takes on the topic of food waste: what causes it, what problems arise from food waste, and how we can address it with more thoughtful food packaging and longer shelf life.

  • Around the world, governments are taking a keen interest in sustainability and food-safety — which means they’re implementing regulations that have a big impact on the packaging industry. Whether it’s California or the UK, sustainable food packaging regulations and those related to chemicals in food packaging are already having a big effect on manufacturers.

    In our latest episode of the Crazy About Packaging podcast, the C.A.P Pack explores our experiences with packaging regulations and the changing industry landscape.

  • CPG manufacturers around the world have several great reasons to replace polystyrene packaging materials:

    Sustainability Cost-effectiveness Improving process efficiency Product functionality Consumer safety

    Considerations must be made for each step in the process, from pre-production all the way to “end of life” recycling, and every one of them is important. Even the smallest oversight can become a significant issue or a costly mistake. That’s why companies need to make sure they choose the right replacement materials from the start. Here are the 6 considerations you should keep in mind when searching for a new packaging material.

  • Companies in the food packaging industry are starting to recognize the name “XPP.” This 100% polypropylene rigid packaging solution is the ideal replacement for polystyrene (PS) in thermoformed & form-fill-seal (FFS) food packaging applications.

    If you’re wondering what makes XPP so revolutionary, then you’re in luck. The C.A.P. Pack is back to answer these questions and more. In episode four of our podcast, we explain why finding a suitable PS replacement is so challenging, and how the discovery and development of XPP is an incredibly ideal solution to transition out of PS.

  • The demand for sustainable packaging and increased recycling is both understandable and reasonable. However, it is a surprisingly complex issue that affects every aspect of the packaging industry, such as processing, manufacturing, transportation, and distribution of consumer packaged goods.

    The C.A.P. Pack returns for episode 3 to discuss the scope of challenges in recycling a variety of plastics and reintegrating those recycled materials into production lines. We also share our insights on the best ways to move forward at an industry-wide scale.

  • Polystyrene (PS) has a long and successful history in the world of packaging. It has been the gold standard for rigid thermoformed food and medical packaging applications.

    In episode two, the C.A.P. Pack has assembled to talk about the history of polystyrene, the characteristics that make it so extraordinary, and why so many people and organizations have decided that it needs to go. They also dive into the extraordinary challenges of finding an acceptable PS replacement, and how a 15-year journey led to the development of XPP — the “unicorn material” that can finally replace polystyrene.

  • We’re excited to launch our latest venture, the Crazy About Packaging (C.A.P.) podcast, where we’ll cover all the latest news in the packaging industry.

    Want a sneak peek of our first episode? Here are some of the highlights:

    Who is ICPG? Learn how ICPG has grown from our inception to becoming a true solutions provider. We strive to understand, innovate, and bring great solutions to the market.

    What’s going on with plastic? The sustainability of plastics packaging has come under fire, particularly within the last few years, but the industry as a whole has been working to address this challenge for a long time. Learn more about how the industry has tried to address the issue over the years (and what’s coming).

    What does it mean for packaging to be sustainable? When designing packaging for an application, there are several questions that should be asked. What is the value chain of this product — how will it be used after its initial purpose? Can it be recycled, reused, or repurposed?

    Why is the type of packaging a business uses important? It’s critical for manufacturers to ensure they’re selecting the right materials or mix of materials. Color, additives, and other cosmetic factors are important, but it’s also essential to consider sustainability when selecting materials.

    What can we expect from this podcast? This podcast is going to be about packaging, specifically plastics packaging. We'll talk about particularly innovative materials and innovations in packaging applications, especially when it comes to sustainability, product development, and innovation.