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  • In this episode of the Quality-focused Pro Brewers Podcast, Hendo from Rockstar Brewer Academy and Adsy delve into the crucial yet often overlooked aspect of brewing – water chemistry. They aim to demystify how water, which constitutes 95% of beer, influences beer flavor and quality. The discussion highlights common mistakes brewers make by focusing too much on malt, hops, and yeast while neglecting water. Key challenges such as setting clear water chemistry objectives, understanding water’s role in beer’s flavor profile, and the limitations of relying on algorithms for water adjustments are explored. They advise brewers to prioritize beer pH, sulfate to chloride ratio, and calcium concentration over historical water profiles. Practical tips include getting water tested, proper use of brewing salts, and the importance of managing pH through all brewing stages. The insights aim to empower brewers to improve beer quality significantly by mastering water chemistry.

    00:00 Introduction to Brewing Water Chemistry

    00:53 The Importance of Water in Brewing

    03:33 Challenges and Common Mistakes in Brewing Water Chemistry

    06:14 Understanding Water Profiles and Why Relying on the Beersmith, Brew Father or Brewer’s Friend Algorithm Is Bullsh*t

    08:14 Historical Water Profiles: Myths and Realities

    13:25 The Importance of Testing Your Water at a reputable Lab

    17:18 The 3 Key “Flavour Numbers” in Brewing Water Chemistry

    20:42 Understanding Calcium in Beer

    21:37 The Impact of Beer Color on pH in Brewing

    22:32 Adjusting pH with Malts

    25:07 The Role of pH in Beer Flavor

    26:09 Using Bru’n Water Spreadsheet

    12:05 Controlling Beer pH During Brewing

    32:00 Tips for Managing Beer pH

    34:25 Avoiding Common pH Mistakes

    39:04 Final Thoughts on Water Chemistry

    Be sure to connect with us at https://qualityfocusedprobrewers.com where you can join our Facebook group, chat with fellow Pro-Brewers in a constructive environment and chat with Hendo & Adsy!

    Get My Free Guide – “The Pro Brewer Quality Checklist: The 5 Step Blueprint That Will Help You Brew World Class Beer
.Fast!” – https://bit.ly/3f6ryQB

    SOCIALS:

    Youtube: https://youtube.com/@RockstarBrewerFacebook: https://www.facebook.com/rockstarbrewerInstagram: https://www.instagram.com/rockstarbrewerTwitter: https://www.twitter.com/rockstarbrewerTikTok: https://tiktok.com/@RockstarBrewer
  • Brewery CIP and Cleaning Essentials with Kyle Smith

    In this episode of the Quality-focused Pro Brewers podcast, Hendo interviews Kyle Smith from Gorman Smith about Brewery CIP (Clean-In-Place) systems and practices. They discuss the importance of cleaning and sanitizing processes, the differentiation between the two, and share insights on effective cleaning techniques. Hendo and Kyle delve into the role of chemical agents like caustic soda, peracetic acid, and their appropriate use. They also cover the potential dangers of incorrectly managing CO2 levels during cleaning and the implications of equipment passivation. Additionally, they highlight crucial safety practices, including the use of PPE, validating chemical concentrations, and ensuring equipment like spray balls and pumps are appropriately sized for their tasks. The episode provides practical advice for both new and experienced brewers to optimize their cleaning processes and maintain high-quality beer production.

    00:00 Introduction to Brewery CIP

    00:45 Meet the Guest: Kyle Smith

    02:32 The Difference Between Cleaning and Sanitizing

    04:28 Kyle’s Background and Experience

    05:33 Common CIP Challenges in Breweries

    10:24 The Variables That Affect CIP in the Brewery

    21:00 The Science Behind Effective Cleaning

    30:42 Methods to Verify CIP Including Using An ATP Meter

    34:11 Understanding Stainless Steel Tank Passivation

    42:00 The Importance of Proper Tank Maintenance

    42:53 CO2 and Sodium Hydroxide Safety – Don’t Implode Your Tank!

    47:50 Top Five CIP Tips

    56:32 Conclusion and Community Invitation

    Kyle’s Quick Guide on CIP Basics – https://www.gormansmith.com/blogs/news/how-to-perform-clean-in-place-cip-in-a-brewery-a-quick-guide

    This episode is not sponsored by Gorman Smith but if you need stainless steel parts for your brewery, Kyle is a legend and is your man!

    Be sure to connect with us at https://qualityfocusedprobrewers.com where you can join our Facebook group, chat with fellow Pro-Brewers in a constructive environment and chat with Hendo & Adsy!

    Get My Free Guide – “The Pro Brewer Quality Checklist: The 5 Step Blueprint That Will Help You Brew World Class Beer
.Fast!” – https://bit.ly/3f6ryQB

    SOCIALS:

    Youtube: https://youtube.com/@RockstarBrewerFacebook: https://www.facebook.com/rockstarbrewerInstagram: https://www.instagram.com/rockstarbrewerTwitter: https://www.twitter.com/rockstarbrewerTikTok: https://tiktok.com/@RockstarBrewer
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  • In this episode of the Quality Focused Pro Brewers Podcast, Hendo and Adsy dive deep into a critical aspect of brewing that many professional brewers overlook: defining beer quality. They discuss the two lenses of beer quality—Fit for Use and True to Brand—and explain why tweaking recipes won’t deliver the consistency brewers crave. Instead, they show how focusing on process improvement and clear quality definitions can elevate your beer to the next level.

    Hendo and Adsy share real-world examples of how brewers get stuck in the “black box” of wort production, and offer actionable steps to break out of it by focusing on the cold side of brewing and standardizing key phases in production. Whether you’re dealing with diacetyl issues or struggling with head retention, this episode will guide you on how to diagnose problems, refine your process, and create consistently high-quality beer.

    00:00 Introduction and Greetings & Exciting Plans for Japan01:40 Defining Beer Quality03:31 Common Problems in Beer Quality06:39 The Importance of Process Over Recipe09:19 Defining Beer Quality In Terms Of “Fit for Use” and “True to Brand”13:37 Creating a Product Specification19:23 Continuous Improvement and Troubleshooting29:10 Conclusion and Final Thoughts

    What You’ll Learn:

    Why it’s impossible to brew great beer without first defining what “quality” means.The two lenses of beer quality: Fit for Use (measurable metrics) and True to Brand (sensory characteristics).Why most brewers focus too much on wort recipes and not enough on the cold side of brewing.How to create a Product Specification that clearly defines your raw materials, process, and quality standards.How to remove emotional responses from troubleshooting beer quality issues.The importance of setting measurable targets to ensure consistency and continuous improvement.

    Be sure to connect with us at https://qualityfocusedprobrewers.com where you can join our Facebook group, chat with fellow Pro-Brewers in a constructive environment and chat with Hendo & Adsy!

    Get My Free Guide – “The Pro Brewer Quality Checklist: The 5 Step Blueprint That Will Help You Brew World Class Beer
.Fast!” – https://bit.ly/3f6ryQB

    SOCIALS:

    Youtube: https://youtube.com/@RockstarBrewerFacebook: https://www.facebook.com/rockstarbrewerInstagram: https://www.instagram.com/rockstarbrewerTwitter: https://www.twitter.com/rockstarbrewerTikTok: https://tiktok.com/@RockstarBrewer
  • Maximizing Brewhouse Efficiency: Tips and Techniques for Pro Brewers

    In this episode of the Quality Focused Pro Brewers Podcast, hosts Hendo from Rockstar Brewery Academy and Adsy discuss the critical importance of achieving a consistent 90% brewhouse efficiency in a commercial brewery. They delve into the significance of monitoring the mill gap, calculating brewhouse efficiency, and differentiating it from mash efficiency. The hosts explain the factors that influence brewhouse efficiency, such as mash temperature, liquor-to-grist ratio, and lautering techniques. They also highlight the importance of regular mill gap checks, adjusting for different malt types, and proper use of grain sieves. Concluding with actionable steps, they encourage brewers to baseline their current brewhouse efficiency and work towards optimization. The episode emphasizes the financial and quality benefits of maintaining high brewhouse efficiency in today’s challenging economic climate.

    00:00 Introduction to Brewhouse Efficiency01:28 The Importance of Efficiency in Brewing – Being “Artisinal” Does Not Mean You Need To Be Inefficient02:46 Understanding Brewhouse vs. Mash Efficiency06:22 Factors Affecting Brewhouse Efficiency16:17 Maximizing Efficiency: Practical Tips18:35 Mash Temperature and Brewhouse Efficiency19:02 Liquor to Grist Ratio Explained20:23 Lautering Techniques and Tips21:49 Grain Crush and Permeability23:04 Grist Analysis and Mill Gap Settings29:31 Calculating Brewhouse Efficiency36:02 Final Tips and Community Resources

    The formulae for Brewhouse for Brewhouse Efficiency% are:

    Brewhouse Efficiency% = TE / TPE

    Calculating Total Extract aka TE:

    TE For Plato/BBL/lb brewers: TE = (((259+G)*G)/100)*WV

    TE for SG/L/kg brewers: TE = G * WV

    Where:

    G = Gravity of Wort (Whole Gravity Units if using SG i.e. 1.047 = 47)WV = Wort Volume @ Start of Boil

    Calculating Total Potential Extract aka TPE:

    Plato/BBL/lb brewers: TPE = SUM((WM1 * CG1)+(WM2 * CG2)+(WM3 * CG3) 
. Etc)

    SG/L/kg brewers: TPE = SUM((WM1 * CG1)+(WM2 * CG2)+(WM3 * CG3) 
. Etc) * 384

    Where:

    WM1, WM2, WM3 etc = Weight of each malt/grain.CG1, CG2, CG3 etc = Coarse Grind as-is percentage of each malt/grain from your CoA as a number e.g. 80.6% = 0.806

    Be sure to connect with us at https://qualityfocusedprobrewers.com where you can join our Facebook group, chat with fellow Pro-Brewers in a constructive environment and chat with Hendo & Adsy!

    Get My Free Guide – “The Pro Brewer Quality Checklist: The 5 Step Blueprint That Will Help You Brew World Class Beer
.Fast!” – https://bit.ly/3f6ryQB

    SOCIALS:

    Youtube: https://youtube.com/@RockstarBrewerFacebook: https://www.facebook.com/rockstarbrewerInstagram: https://www.instagram.com/rockstarbrewerTwitter: https://www.twitter.com/rockstarbrewer
  • In this episode of the Quality-focused Pro Brewers Podcast, Hendo from Rockstar Brewer Academy discusses the cost and benefits of yeast repitching with Derek Lacey from Bluestone Yeast. They delve into why liquid yeast is relatively new to the Australian market and how it is cost-effective when repitched multiple times in commercial breweries. Derek explains the benefits of reusing yeast including reduced costs, increased production capacity, and better-quality beer. They also touch on practical methods of repitching yeast, the equipment needed for pro-brewers just starting out, and ways to ensure quality and sanitation in the repitching process. Key points include the potential cost savings, the importance of good plant sanitation, and the practicality of using basic equipment like hoses, sight glasses, microscopes and haemocytometers for repitching yeast.

    00:00 Introduction: The Cost of Yeast

    00:41 Meet the Guest: Derek Lacey from Bluestone Yeast

    01:50 The Infancy of the Australian Liquid Yeast Market

    03:01 Challenges with Liquid Yeast Adoption

    10:31 Practical Tips for Repitching Yeast

    18:56 Equipment Needed for Yeast Repitching

    23:08 Starting with Basic Equipment

    24:02 The Importance of Quality Hemocytometers

    26:29 Cost and Convenience of Dry Yeast

    29:56 Repitching Yeast for Cost Savings

    33:37 Quality Control in Yeast Repitching

    40:17 Tips for Pro Brewers on Repitching Yeast

    40:58 Connecting with Bluestone Yeast

    Want to chat with Derek from Bluestone? Head here – https://calendly.com/derek-bluestoneyeast/yeast-management-discussion (this is not a sponsored link and Hendo is not remunerated for any business you may do with Bluestone Yeast – just doing the industry a solid)

    Be sure to connect with us at https://qualityfocusedprobrewers.com where you can join our Facebook group, chat with fellow Pro-Brewers in a constructive environment and chat with Hendo & Adsy!

    Get My Free Guide – “The Pro Brewer Quality Checklist: The 5 Step Blueprint That Will Help You Brew World Class Beer
.Fast!” – https://bit.ly/3f6ryQB

    SOCIALS:

    Youtube: https://youtube.com/@RockstarBrewer

    Facebook: https://www.facebook.com/rockstarbrewer

    Instagram: https://www.instagram.com/rockstarbrewer

    Twitter: https://www.twitter.com/rockstarbrewer

  • Understanding Beer Carbonation in Pro Brewing

    In this episode of the Quality Focus Pro Brewers podcast, Hendo and Adsy delve into the nuances of beer carbonation. Highlighting both practical tips and scientific principles like Henry’s Law, they discuss common problems brewers face, the use of carbonation stones, and various methods to measure CO2 levels. The conversation also touches on natural carbonation, the impact of CO2 shortages, and appropriate carbonation levels for different beer styles. An insightful session for professional brewers looking to optimize their carbonation processes.

    00:00 Introduction

    03:02 Discussion on Carbonation & Common Carbonation Problems in Brewing

    12:10 Understanding Henry’s Law and Gas Solubility

    21:06 Understanding CO2 and Beer Carbonation

    21:38 The Role of Carbonation Stones

    22:25 Challenges in Carbonating Beer

    25:19 Measuring Carbonation Levels

    31:16 Using Natural Carbonation to address CO2 Shortages

    34:53 Carbonation Levels for Different Beer Styles

    36:44 Conclusion and Community – Join The Discussion!

    Be sure to connect with us at https://qualityfocusedprobrewers.com where you can join our Facebook group, chat with fellow Pro-Brewers in a constructive environment and chat with Hendo & Adsy!

  • Introducing Quality Focused Pro Brewers Podcast

    In the pilot episode of Quality Focus Pro Brewers, hosts Hendo, founder of Rockstar Brewer Academy, and Adsy from Hiker Brewing Co introduce their new podcast aimed at providing deep insights into the brewing process for Professional Brewers. They emphasize a focus on beer quality and process over marketing and sales. They discuss the key to making great beer, the importance of brewing competitions, and maintaining constant improvement in beer production. The episode sets the stage for future content, featuring expert guests and actionable brewing knowledge for professional brewers.

    00:00 Welcome to Quality Focus Pro Brewers & Meet Your Hosts: Hendo and Adsy

    01:49 Hendo’s Role: Coach vs. Consultant

    03:15 Podcast Vision and Goals

    09:38 Challenges in Brewing: Water Chemistry, Dissolved Oxygen, Carbonation & More

    15:46 The Importance of Quality from the First Batch When You Open A Brewery

    19:19 The Three Pillars of Quality Brewing

    20:07 Too Much Focus on Equipment and Recipes

    20:23 The Importance of Process

    23:01 Continuous Improvement in Brewing

    24:45 Measuring Success: Sales, Feedback, and Competitions

    30:15 Engaging with the Brewing Community

    32:10 Connecting with Us, Conclusion and Future Episodes

    Be sure to connect with us at https://qualityfocusedprobrewers.com where you can join our Facebook group, chat with fellow Pro-Brewers in a constructive environment and chat with Hendo & Adsy!